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Economical Full Automatic Stencil Printing Machine
The scraper beam of the gantry type can float the scraper head, and the scraper rises and falls automatically. All semi-automatic printing presses can employ stencils with the stencil bracket. the one-stage conveying system, the motor-driven precision ball screw automatic clamping device, and the PCB board automatic positioning.
Full Automatic SMT Stencil Printing Machine
A full automatic SMT stencil printing machine is a highly advanced device used in the electronics manufacturing industry to automate the solder paste printing process for surface mount technology (SMT) assembly. Here's some information about these machines:
Features of a full automatic SMT stencil printing machine:
- Automated operation: These machines are equipped with motorized systems that handle the entire printing process automatically, reducing the need for manual intervention.
- Vision systems: They often incorporate advanced vision systems for accurate alignment and registration of the PCB and stencil, ensuring precise solder paste deposition.
- Conveyor system: The machines may include a conveyor system that transports PCBs through various stages of the printing process, increasing throughput.
- Programmable controls: These machines have user-friendly interfaces with programmable options for adjusting printing parameters such as squeegee pressure, speed, and angle.
- Inspection capabilities: Some models offer built-in inspection systems to detect defects or ensure proper solder paste application after printing.
- Data connectivity: Many machines can be connected to a network or integrated into a production line, enabling seamless data exchange and process control.
Advantages of using a full automatic SMT stencil printing machine:
- Increased productivity: These machines drastically reduce manual labor, enabling faster and continuous solder paste printing, resulting in higher production output.
- High accuracy and repeatability: Automated systems provide precise alignment, reducing the chances of misalignment errors during the printing process.
- Improved quality control: Integration of inspection systems allows real-time monitoring and detection of defects, enhancing product quality.
- Time and cost savings: Automation minimizes human error, reduces setup time, optimizes material usage, and streamlines the overall production process.
Considerations when using a full automatic SMT stencil printing machine:
- Proper machine calibration: Regular calibration is necessary to maintain accurate alignment and consistent performance.
- Operator training: Operators should receive proper training on machine operation, maintenance, and troubleshooting to ensure optimal utilization and minimize downtime.
- Stencil maintenance: Regular cleaning and replacement of stencils are important to prevent clogging or defects in the solder paste deposition.
Full automatic SMT stencil printing machines offer significant advantages for electronics manufacturing, increasing efficiency, accuracy, and productivity while improving quality control. These machines are essential components of modern SMT assembly lines.
Technical Parameter - Full Automatic SMT Stencil Printing Machine With Stencils
|
Category |
Items |
Parameters |
|
OperationInterface |
Operation System |
WindowsXP |
|
Signal Connection |
SMEMA |
|
|
Vision System |
Vision Parameter |
High performance CCD and image processing system |
|
Printing Accuracy |
RepeatPrintingAccuracy |
±0.015mm |
|
Printing Accuracy |
±0.025 mm |
|
|
Cycle Time |
Printing Cycle |
<8s/Piece（Does not include printing, cleaning time） |
|
PCB Parameter |
Stencil Size |
370*370mm~600*800mm |
|
Frame Fixed |
Air Cylinder |
|
|
PCB Size |
Min. 50x50 mm, Max. 400x520 mm (max.600mm) |
|
|
PCB Thickness |
0.4 ~ 6mm |
|
|
PCB Weight |
≤3kg |
|
|
Support System |
Magnetic thimble, magnetic top pin, manual edge holder |
|
|
Transport System |
One stagetransport system |
|
|
Transfer Direction |
L-R/R-L/L-L/R-R (software control) |
|
|
UVW Platform Adjustment Range |
Not lower thanX:±3mm;Y:±7mm；e：±2° |
|
|
Platform/TransportParameters |
PCB Transport Height |
900±40mm |
|
PlatformAdjustment Angle |
Z:±2° |
|
|
Scraper Speed |
10-180mm/ sec |
|
|
Printing Parameter
|
Scraper Pressure |
0.5~10Kg |
|
Down-release speed |
0~20mm/s adjustable |
|
|
Scraper Angle |
Standard 60° |
|
|
General Specification |
Software |
Lifelong free maintenance and lifelong free software timely upgrade. |
|
Air Supply |
4~6 Kgf/cm2 |
|
|
Power Supply |
AC:220±10%, 50/60HZ , 2.5KW |
|
|
Dimensions |
|
L1200*W1200*H1460 |
Product Feature - Full Automatic SMT Stencil Printing Machine With Stencils
- Smart scraper system
The gantry type scraper beam can float the scraper head, and the scraper automatically rises and falls. The stencil bracket is suitable for the stencil use of all semi-automatic printing presses.
- PCB board transfer system
One-stage conveying system, PCB board automatic positioning, motor-driven precision ball screw automatic clamping device.
- Image and optical system
It adopts uniform and high-brightness coaxial light, equipped with adjustable brightness function, so that various types of MARK points can be well recognized, and it is suitable for various types of PCBs with different colors such as tinned, copper, gold, sprayed, and FPC.
- Suitable for small household appliances, power drive, LED lighting, power tools, electric toys, automotive electronics, remote control, electronic products and other industries control panel solder paste/red glue printing.
- Printing accuracy: 0402 and IC pitch≥0.4MM
- The operation is simple, the replacement product can be completed in the computer operation
FAQ
Q: How do you guarantee the quality of your products?
A: 1. Excellent quality hardware support by using international famous brands ensures placement repeatability and precision.
2. Strict quality control and testing process.
Q: Are you a factory or a trading company?
A: HCT is a professional SMT placement machine manufacturer integrating R&D, production, and sales.
HCT - China SMT Printer Machine Manufacturer
HCT is a prominent manufacturer of SMT (Surface Mount Technology) printer machines based in China. With extensive expertise in the field, HCT specializes in designing and producing high-quality SMT printer machines that are widely used in the electronics manufacturing industry.
As an established manufacturer, HCT offers a range of SMT printer machines tailored to meet various production requirements. These machines are designed to provide accurate and efficient printing of solder paste onto PCBs (Printed Circuit Boards), ensuring precise component placement during the assembly process.
HCT's SMT printer machines incorporate advanced technologies and features to enhance productivity and accuracy. These may include automatic alignment systems, vision inspection capabilities, adjustable stencil frames, and programmable control systems. By utilizing these cutting-edge features, HCT enables manufacturers to achieve reliable and consistent results while optimizing their production processes.
Moreover, HCT places emphasis on product quality, ensuring that their SMT printer machines are durable, reliable, and built to withstand demanding manufacturing environments. Their commitment to quality is reflected in their adherence to international standards and certifications, providing customers with peace of mind regarding the performance and reliability of the equipment.
In addition to manufacturing SMT printer machines, HCT also offers comprehensive technical support, training services, and spare parts supply to their customers. This commitment to customer satisfaction further distinguishes HCT as a reliable partner for electronics manufacturers.
HCT is a leading Chinese manufacturer of SMT printer machines, offering innovative solutions and excellent customer support to meet the evolving needs of the electronics manufacturing industry.
Product Display - Full Automatic SMT Stencil Printing Machine With Stencils
